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Home›3D printing start ups›The future of the $ 447 billion space industry in 15 incredible photos

The future of the $ 447 billion space industry in 15 incredible photos

By Shirley Allen
December 3, 2021
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Through Sophie kobylinski1 minute Read

When Elon Musk founded SpaceX in 2002, he believed he had less than a 10% chance of being successful as a business. “I just accepted that I would probably lose everything,” he said in 2016, “but that maybe we would make some progress if we could just move the ball forward. Even if we die, maybe we do. Another company could take over. SpaceX’s advancements have indeed spawned a growing space economy and revived the manufacturing base south of Los Angeles, where the first generation of aerospace companies helped humans land on moon. In 2020, global space activities generated $ 447 billion, with commercial work accounting for nearly 80%. “Spending money in space is actually a way to increase economy on Earth in a very, very efficient way, “says Sinéad O’Sullivan, a self-proclaimed” interplanetary economist “at the Institute for Strategy and Competitiveness at Harvard Business School. O’Sullivan notes, for example, that every dollar the government spends e in the space industry translates into nearly $ 50 in societal value.

Suborbital tourism grabbed the headlines, but it eclipsed the infrastructure being built. According to research by venture capital firm Space Capital, investors have invested nearly $ 25 billion in hundreds of aerospace startups in the first nine months of 2021. This money funds things like small satellites that can provide high resolution images of the Earth to identify methane leaks. contributing to greenhouse gas emissions. On the ground, new methods of creating and launching the rockets that send these satellites into space are designed to be lighter, cheaper and even portable, thanks to advances in 3D printing, which could have far-reaching implications. for all manufacturing.

The companies we feature here – ABL Space Systems, Relativity Space, and Millennium Space Systems – have banded together south of LA Call it the new Rocket Row, or Space Beach, as the locals do. They work to advance production techniques as well as improve the frequency and flexibility of orbital missions. As Musk predicted, success in this area is not guaranteed. But these companies are using space to try to improve life on Earth and thus push the boundaries of human experience.

ABL is not only building its own rocket to send small satellites into orbit, but has also developed a launch pad that can send a rocket into space from anywhere there is a flat area of ​​concrete. It’s “a launch site in a box,” says CEO Harry O’Hanley, a propulsion engineer who worked on SpaceX’s Falcon 9 rocket before co-founding ABL. The company’s RS1 rocket based in El Segundo, Calif., And its ground-based system can be packaged in shipping containers and transported around the world, improving the flexibility and speed with which they can serve customers. ABL has yet to launch its rocket, but it has raised over $ 200 million and has contracts with NASA and Lockheed Martin, which hopes to use ABL’s system for 58 launches this decade, potentially generating hundreds of dollars. million income for the four-year-old. Start.

John Vasquez and his grandson Marcus work on the metal forming inside a fuselage, the main body of the RS1 launcher. About 10% of ABL staff have a family member who works with them.

[Photo: <a href="http://www.spencerlowell.com/">Spencer Lowell</a>]

The ABL launch system is being tested in the Mojave Desert. During launch, the launch stool (far right), a unique ABL technology, will lift the rocket from the first stage vertically, then launch it into orbit.

[Photo: <a href="http://www.spencerlowell.com/">Spencer Lowell</a>]

Mission Controllers sit inside a portable ground station trailer in the Mojave Desert. Only five ABL crew members are needed to launch a rocket.

Tim Ellis was only 25 when he co-founded Relativity Space in 2015 with the idea that he could turn 60 years of rocket building upside down by 3D printing them. Relativity has developed what it calls its “factory of the future,” which leverages digital engineering to build, test and iterate on its vehicles, then uses 3D printing to customize them. Relativity’s first rocket, Terran 1, can be built in two months with less than 1,000 parts, compared to a traditional rocket, which takes two years and around 100,000 parts. CEO Ellis, who as a student at USC wrote the code for the first rocket launched by a varsity team, is confident Relativity will succeed, but regardless, he says, ” Someone will build the next big aerospace company around this approach. . “Terran 1 has a demonstration flight scheduled for early 2022, then a June launch to deliver satellites to NASA.

[Photo: <a href="http://www.spencerlowell.com/">Spencer Lowell</a>]

Stargate, built in-house, is the world’s largest metal 3D printer, capable of producing structures over 9 meters high and 6 meters wide. It uses four raw materials to print 95% of each rocket.

[Photo: <a href="http://www.spencerlowell.com/">Spencer Lowell</a>]

Stargate prints the fuselage of Terran 1, the main body of the launcher. The Terran 1 is expected to have its first full launch in June 2022.

[Photo: <a href="http://www.spencerlowell.com/">Spencer Lowell</a>]

The 3D printed aeon engine is a lightweight gas generator cycle engine with 23,000 pounds of thrust, powered by what CEO Ellis calls “the rocket boosters of the future” – liquid oxygen and liquid methane.

[Photo: <a href="http://www.spencerlowell.com/">Spencer Lowell</a>]

The nose cone is one of the more complicated forms of relativity prints and shows the advanced capabilities of Stargate printers.

[Photo: <a href="http://www.spencerlowell.com/">Spencer Lowell</a>]

A Relativity staff member inspects a development print for Relativity’s Terran R rocket. Announced in June 2021, the Terran R will be Relativity’s successor to Terran 1 and is expected to be its first fully reusable, 100% 3D printed rocket.

NASA estimates that there are over 100 million space debris, wrecked satellites and decommissioned rockets. In November 2020, Millennium, which has been building small satellites for customers like the US Air Force since 2001, launched an experiment to clean up debris in low earth orbit (LEO). Eight months later, the El Segundo company, which has pursued more scientific and commercial missions since Boeing acquired it in 2018, removed a satellite from orbit using a 230-foot tether that fired towards Earth (where it burned when it re-entered our atmosphere). As businesses and governments rely more on satellites, this type of system could reduce congestion and ensure that a broadband network, for example, works as intended. Millennium, CEO Jason Kim said, feels “this responsibility to keep the space – in this case LEO – sustainable and secure.”

[Photo: <a href="http://www.spencerlowell.com/">Spencer Lowell</a>]

Altair Baseline Battery Assembly (ABBA) stores energy from solar panels to power satellites in orbit when the sun is out.

[Photo: <a href="http://www.spencerlowell.com/">Spencer Lowell</a>]

The satellite housing, made with an aluminum honeycomb structure that minimizes its weight and allows it to survive launch, is milled in the Millennium machine shop.

[Photo: <a href="http://www.spencerlowell.com/">Spencer Lowell</a>]

A 3D printed aluminum and titanium satellite proof of concept will ultimately be built as Millennium flight hardware.

[Photo: <a href="http://www.spencerlowell.com/">Spencer Lowell</a>]

A Millennium employee in the optics lab uses a laser system to test a star tracker, a device that uses the stars for navigation to help determine where each satellite is pointing.

[Photo: <a href="http://www.spencerlowell.com/">Spencer Lowell</a>]

The completed Wide Field of View (WFOV) satellite is ready for launch into medium earth orbit next year. As part of a Space Force mission, the satellite will use an infrared sensor to provide data to notify the upcoming US Air Force missile warning system.

[Photo: <a href="http://www.spencerlowell.com/">Spencer Lowell</a>]

The ground station’s satellite dish, nicknamed “Surf” by engineers at Millennium, allows operators to send commands into space, for example to point a satellite to a specific location to take pictures of the Earth. .


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